Die Moulding

Die Moulding

Dies and moulds are both tools for shaping. Dies are used to shape sheet metal and other metal forms. A typical application is the making of automobile body parts. On the other hand, moulds are used in injection moulding such as with melted resin or casting molten metal. Image of a mould for injection moulding.
Die casting mould design is a technique for mass-producing metal products and components. Mould design is one of the most important steps in the process because the shape and attributes of the mould will directly affect the final product. The die casting procedure forces molten metal into moulds using high pressure and it requires a mould with exact specifications to achieve the task.
There is something very important for the die casting mould design, these key points will influence the die casting die manufacturing successfully or not, during the die casting injection mould design phase, please consider 8 key points as below.

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Die Moulding

Die draft angle

Die draft angle

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Fillets on mould & part

Fillets on mould & part

Casting die Parting lines

Casting die Parting lines

Casting Part Bosses

Casting Part Bosses

Part Ribs

Part Ribs

Holes and windows on Part

Holes and windows on Part

Symbols

Symbols

Wall-t hickness

Wall thickness of Part

Articulated moulds

Articulated moulds have multiple pieces that come together to form the complete mould, and then disassemble to release the finished casting; they are expensive, but necessary when the casting shape has complex overhangs.

Piece-moulding

Piece-moulding uses a number of different moulds, each creating a section of a complicated object. This is generally only used for larger and more valuable objects.

Blow moulding

Blow moulding is a manufacturing process for forming and joining hollow plastic or glass parts.